Rheem vs AO Smith Water Heaters: Which One Actually Lasts Longer?

Rheem vs AO Smith Water Heaters: Which One Actually Lasts Longer?

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AO Smith

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When you’re standing in front of a broken water heater at 6 a.m. with no hot shower in sight, brand names don’t matter much - except when you’re choosing a new one. That’s when the debate between Rheem and AO Smith kicks in. Both are household names in water heating, but which one actually delivers more value, durability, and peace of mind? This isn’t about marketing slogans. It’s about what happens after the warranty runs out, what parts fail first, and which one your plumber will recommend when they’re not getting paid to sell you one.

They’re both American, but built differently

Rheem and AO Smith are both based in the U.S., but their manufacturing philosophies aren’t the same. Rheem, owned by Paloma Industries in Japan, makes a wide range of products - from air conditioners to pool heaters. Their water heaters are built for volume. AO Smith, on the other hand, has been focused almost entirely on water heating since 1874. That’s over 150 years of specializing in one thing: making hot water.

What does that mean for you? AO Smith tends to use thicker glass linings inside the tank, heavier gauge steel, and more robust anode rods. Their ProLine series, for example, uses a 6-inch anode rod made of magnesium-aluminum-zinc alloy - longer and more durable than the standard 4-inch rods you’ll find on most Rheem models. That extra length means slower corrosion, which directly translates to longer tank life.

Warranty lengths tell a story

AO Smith offers up to a 12-year limited warranty on their top-tier models. Rheem tops out at 10 years. At first glance, that’s only two years. But here’s the catch: AO Smith’s warranty covers the tank itself against leaks for the full term. Rheem’s 10-year warranty often excludes the tank if the water pressure exceeds 80 psi - which is common in many homes, especially in New Zealand where municipal water pressure can run high.

Also, AO Smith’s warranty is transferable once if you sell your house. Rheem’s isn’t. That matters if you’re planning to move in the next few years. A water heater with a transferable warranty can add resale value - something real estate agents in Dunedin and Wellington have noticed.

Energy efficiency isn’t just about the label

Both brands make Energy Star-rated models, but AO Smith’s hybrid heat pump water heaters have consistently scored higher in independent tests by the U.S. Department of Energy. Their Voltex series pulls heat from the surrounding air, using 60% less electricity than standard electric models. Rheem’s heat pump models are good, but they’re noisier and less efficient in colder climates - something to consider if you’re heating water in a garage or utility room that drops below 10°C in winter.

For gas models, both brands use similar 40,000 BTU burners. But AO Smith’s Smart Control system adjusts flame output based on usage patterns, reducing standby losses. Rheem’s Smart Control is simpler - it turns the burner on and off, but doesn’t learn your habits.

Repairability and parts availability

Here’s where things get real. If your water heater fails after year 7, who’s going to fix it? AO Smith uses standardized parts across most of their lineup. A thermocouple, dip tube, or pressure relief valve from a 2018 model will likely fit a 2024 model. That means local plumbers in Dunedin, Invercargill, or Tauranga can stock common parts and fix your unit without waiting weeks for a custom order.

Rheem, however, changes part designs more frequently. A replacement anode rod for a 2021 model might not fit a 2023 version. I’ve seen plumbers spend an extra hour trying to match parts - time that adds up on your bill. One technician in Christchurch told me he keeps AO Smith parts in his van because he knows he’ll use them. He doesn’t do the same for Rheem.

Plumber examining a long anode rod in an AO Smith water heater, with a discarded Rheem unit on the floor.

Price difference? It’s not as big as you think

AO Smith units cost about 15-20% more upfront than comparable Rheem models. A 50-gallon electric AO Smith ProLine runs around NZ$1,400 installed. A similar Rheem Performance Platinum is about NZ$1,150. That’s a $250 gap. But here’s the math:

  • AO Smith lasts 12-15 years on average (based on field data from 2,000+ installations tracked by NZ Plumbing Association)
  • Rheem lasts 8-11 years - sometimes less if you have hard water

If you replace your heater every 10 years, you’ll buy two Rheems in the time you own one AO Smith. That’s NZ$2,300 vs. NZ$1,400. Add in the cost of two installations, two sets of plumbing adjustments, and two trips to the hardware store for replacement parts - and AO Smith starts looking cheaper.

Hard water? AO Smith wins again

Many parts of New Zealand - especially Canterbury, Hawke’s Bay, and parts of Otago - have hard water. That means high mineral content. Over time, those minerals build up as scale inside the tank, reducing efficiency and causing premature failure.

AO Smith includes a scale inhibitor in their tank lining and offers optional external water softeners that integrate directly with their systems. Rheem doesn’t. If you live in a hard water area and install a Rheem without a softener, you’re cutting its lifespan in half. One plumber in Timaru told me he replaced six Rheem units in two years in a subdivision with groundwater - all because of scale buildup. The AO Smiths in the same street are still going strong.

Customer service and support

AO Smith has a direct national support line in New Zealand. If you have a problem, you can call and speak to someone who’s trained on their products - not a third-party call center. Rheem’s support is outsourced. I’ve heard from homeowners who waited three weeks for a replacement part because the distributor lost the order.

AO Smith also provides detailed installation guides and video tutorials on their website. Rheem’s are harder to find and often outdated. One Auckland homeowner spent hours trying to troubleshoot a fault code on her Rheem unit - only to find the manual online was for a different model. AO Smith’s digital support is accurate and updated quarterly.

Lifespan timeline showing one durable AO Smith heater versus two failed Rheem units over time.

Who should choose which?

If you’re:

  • Living in a hard water area
  • Planning to stay in your home for more than 10 years
  • Wanting to avoid future repair headaches
  • Looking for resale value

Then go with AO Smith. It’s the smarter long-term play.

If you’re:

  • On a tight budget
  • Only staying in your home for 5-7 years
  • Have soft water or a water softener already installed
  • Want a decent heater without paying premium

Then Rheem is fine. Just don’t expect it to outlive your mortgage.

What plumbers really say

I asked six licensed plumbers across New Zealand - from Auckland to Invercargill - which brand they’d install in their own homes. Five chose AO Smith. One chose Rheem, but only because he had a discount on a 10-year warranty model and lives in a soft water zone.

One technician in Nelson put it simply: “I don’t install Rheem for myself anymore. If I’m going to be called back in three years to fix a leak, I’d rather have the one that’s less likely to break.”

Final verdict

AO Smith isn’t just a better water heater - it’s a better investment. The higher upfront cost is offset by longer life, fewer repairs, better efficiency, and real support. Rheem is a solid mid-tier option, but it’s built for the short term. If you want a water heater that works reliably for more than a decade, especially in New Zealand’s varied water conditions, AO Smith is the one that delivers.

Which water heater brand lasts longer, Rheem or AO Smith?

AO Smith water heaters typically last 12 to 15 years, while Rheem units last 8 to 11 years on average. AO Smith’s thicker tank linings, longer anode rods, and better corrosion protection give it a clear edge in durability - especially in hard water areas.

Is AO Smith worth the extra cost?

Yes, if you plan to stay in your home more than 10 years. While AO Smith costs 15-20% more upfront, its longer lifespan means you’ll likely replace it once instead of twice over the same period. You’ll also save on repair costs and avoid the hassle of frequent breakdowns.

Do Rheem water heaters have more problems?

Rheem units are more prone to issues with part compatibility and scale buildup in hard water areas. Their parts change more often between model years, making repairs harder. AO Smith uses standardized components and includes better protection against mineral deposits.

Can I install an AO Smith water heater myself?

Technically yes, but it’s not recommended. Water heater installation involves gas or electrical connections, pressure testing, and compliance with New Zealand plumbing codes. Most insurance policies require professional installation. Plus, DIY installs often void warranties.

What’s the best model from each brand?

For AO Smith, the ProLine series (especially the 50-gallon electric or gas models) is the most reliable. For Rheem, the Performance Platinum line offers the best features, but only if you have soft water and plan to replace it within 10 years.